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CLOSE THIS BOOKSoap Production (CDI, 1995, 70 p.)
VIEW THE DOCUMENT(introduction...)
VIEW THE DOCUMENT1. INTRODUCTION
VIEW THE DOCUMENT2. GENERAL INFORMATION ON SOAP
VIEW THE DOCUMENT3. THE RAW MATERIALS
VIEW THE DOCUMENT4. THE MANUFACTURE OF SOAP
VIEW THE DOCUMENT5. THE TREATMENT OF OILS AND FATS
VIEW THE DOCUMENT6. SAPONIFICATION: COLD PROCESS
VIEW THE DOCUMENT7. SAPONIFICATION: SEMI-BOILED PROCESS
VIEW THE DOCUMENT8. SAPONIFICATION: FULL BOILED PROCESS
VIEW THE DOCUMENT9. SAPONIFICATION: CONTINUOUS PROCESS
VIEW THE DOCUMENT10. THE COOLING AND DRYING OF SOAP
VIEW THE DOCUMENT11. FINISHING SOAP
VIEW THE DOCUMENT12. PRODUCTION OPTIONS
VIEW THE DOCUMENT13. GENERAL CONSIDERATIONS FOR MANUFACTURING PROCESSES
VIEW THE DOCUMENT14. CDI EXPERIENCE IN SOAP FACTORY PROJECTS
VIEW THE DOCUMENT15. IMPLEMENTING A SOAP FACTORY PROJECT
VIEW THE DOCUMENT16. EQUIPMENT MANUFACTURERS
VIEW THE DOCUMENT17. TURNKEY SUPPLIERS AND ENGINEERING OFFICES
VIEW THE DOCUMENT18. THE SOAP MAKERS
VIEW THE DOCUMENT19. DEVELOPING A SOAP FACTORY PROJECT
VIEW THE DOCUMENT20. CHECKLIST: RAW MATERIALS
VIEW THE DOCUMENT21. CHECKLIST: THE SOAP MARKET
VIEW THE DOCUMENT22. CHECKLIST: DATA FOR A FEASIBILITY STUDY
ANNEXES
VIEW THE DOCUMENT23. SERVICES OFFERED BY THE CDI
VIEW THE DOCUMENTOTHER TITLES
VIEW THE DOCUMENTBACK COVER

18. THE SOAP MAKERS

Europe has over 600 soap producers grouped together into national federations*. The market is dominated by 4 multinationals who alone control over 95% of the European soap market**. These multinationals are

· Colgate Palmolive (USA)
· Henkel (Germany)
· Procter & Gamble
· (USA) Unilever (UK)

* Addresses in the annex.

** It should be noted that in Europe, "hard" soaps are quickly being displaced by soaps in cream or gel form, a market trend which has led to a restructuring of production centres. Hence Unilever now has just one soap factory, and its output has fallen from 40,000 t/year to 25,000 t/year in 5 years. This change in consumption has led to the closure of countless production lines, which then become available for dismantling and possible re-assembly in developing countries.

Through subsidiaries which are more or less independent, they are also present in various ACP countries in which there is strong local and/or sub-regional market potential for high-grade soaps (brand image associated with the name of the soap). Geographical location depends on their global strategy or on the existence of tariff barriers preventing market penetration. Their assistance could be envisaged, provided it is not in competition with their own subsidiaries.

Besides these soap giants who occupy the core of the market, there are a series of (small and medium-sized) soap factories which market soap in more specialised market segments (e.g. soaps for industry, hotels, perfumeries, pharmacies etc. and for export), which should be particularly suitable partners for ACP promoters. These soap factories, which are developing in a somewhat saturated market, could enter into industrial and/or commercial collaboration as a way of diversifying their activities through geographical expansion. They might in theory be interested in:

· management contracts,

· assistance with the development and marketing of new products,

· general aid and consultancy (technical assistance, information, contacts),

· other forms of collaboration and partnership (joint ventures, marketing agreements, licensing, franchising, subcontracting etc.).

By way of example, we can mention the following firms*:

QUIMIGAL
Lisbon, Portugal

One of Portugal's leading chemical companies, which manufactures and exports soaps (20,000 t/year) and detergents (60,000 t/year), amongst other activities. Commissioning and training support, financed by the CDI, as part of the SOCITO/Togo project. Partnership in Angola and Mozambique.

SA.NA.MI
Milan, Italy

Has all tank saponification technology. Is diversifying into continuous saponification. Three finishing lines.

SAVOSUL
Lisbon, Portugal

Portuguese producer exporting ± 80% of its liquid soap production to Portuguese-speaking African countries. Joint venture with ALICERCE, Cape Verde, for the execution of a laundry and toilet soap production unit and the transfer of its simple technology. Intervention financed by the CDI.

S.N.S. Lda
Lisbon, Portugal

Portuguese soap maker (250 people + oil mill + margarine production unit) with soap production capacity of 50,000 t/year of which ± 90% is exported to ACP countries. Exports to Angola, Cape Verde Islands and Guinea. Experience in technical support and training for a soap factory in Angola. Interested in relocating its soap-making activities and entering into joint-venture agreements for soap production and trading.

* Addresses in the annex.

Soap makers are still businesspeople who are primarily interested in marketing their own products. The competitive position must be evaluated before any commitment is made, whether they themselves are the exporter or the main supplier of soap to a manufacturer who is the exporter. A further constraint is the fact that the structure of small soap factories, themselves small and medium-sized businesses, does not allow them to second an executive to provide long-term support.

This is why it is not possible in this technological inventory to identify those soap makers likely to be interested in industrial collaboration. Any collaboration of this type must be studied on a case-by-case basis. For information purposes, a list of soap makers (and over 600 are members of professional associations) can be obtained from the different federations*.

* Addresses in the annex.

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