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CLOSE THIS BOOKForming Techniques for the Self-Reliant Potter (GTZ, 1991, 194 p.)
VIEW THE DOCUMENT(introduction...)
VIEW THE DOCUMENTAcknowledgements
VIEW THE DOCUMENT1. Introduction and scope
2. Products and options
3. Main product lines and forming options
4. Plastic clay forming
5. Semidry foaming
6. Mouldmaking and Plaster of Paris
7. Slip casting
8. Finishing and quality control
9. Drying of ware and moulds
10. Work flow and factory layout
VIEW THE DOCUMENTGlossary
VIEW THE DOCUMENTTables of weights and measures
VIEW THE DOCUMENTTable of sieve mesh sizes
VIEW THE DOCUMENTDensity
VIEW THE DOCUMENTTwaddell scale
VIEW THE DOCUMENTDry content of liquid
VIEW THE DOCUMENTPint weights
VIEW THE DOCUMENTBibliography

Glossary

Absorption

Takes place when water is soaked up by biscuit-fired clay.

Accelerator

A material that increases speed of a chemical reaction.

AC motor

Motor for alternating current, which is the type of current normally supplied to house holds.

Acrylic plastic

An artificial material made from carbon polymers.

Adhesion

Bonding between two surfaces.

Ageing

Also called maturing. Storing of plastic clay under moist conditions increases plasticity.

Armature

Internal framework to support a sculpture or other structure.

Ball clay

A fine-grained, plastic clay firing to a white or buff color.

Bat

A small slab of plaster of parts used as a base for pots during forming and drying. A slab of clay used in production of saucers and plates on a jigger machine.

Batch

A quantity of products or a mixture of materials treated as one set.

Bone-dry clay

Clay that has been dried above 100_C. No moisture remains between the clay pores.

Bullring kiln

Also called bull trench kiln. A continuous kiln for firing bricks. Bricks are stacked in a ring-shaped trench and covered with a sealing layer. Chimneys are placed on top of the kiln and moved as the firing zone moves around continuously.

Calcine

To heat a (ceramic) material to a temperature high enough to release carbon dioxide, chemical water or other gases.

Calgon

Deflocculant used in casting slips. Chemically termed sodium hexametaphosphate.

Chuck

A tool used to hold pots or other items while they are worked on.

Clay body

A mixture of different clays and other materials like grog, feldspar and talc. Clay is a natural product; clay body is man-made.

CMC

An organic binder based on cellulose. Chemically termed carboxymethyl cellulose sodium salt.

Coir

The outer husk of coconut used for making ropes.

Continuous kiln

A kiln fired continuously. In tunnel kilns the ware is moved through the firing zone. In ring kilns (Hoffmann kilns) the firing zone is moved.

Crockery

Clay pots used in the household.

DC motor

Direct current motor. A battery supplies direct current.

De-airing

Removing air from plastic clay by exposing it to a strong vacuum. It improves plasticity and reduces lamination problems.

Deliquescent

A material (salt) that easily absorbs moisture from the air.

Density

The modern term for specific gravity. The number of times a material is heavier than the same amount of water. If a slip has a density of 1.7 it means that 1 liter slip weighs 1.7 kg.

Dewatering

Removing water from a clay slip in order to get a plastic clay.

Extrude

Shaping of a plastic material like clay by forcing it through a die.

Fettling

Trimming rough edges of pottery before firing.

Fireclay

A clay that can withstand high temperatures though it may not fire to a white color. It is used for making refractory materials.

Flux

Material that lowers the melting point of a clay body.

Frit

Is made by melting several glaze materials to a glassy mass which is ground and used in a glaze. Frit added to a body or a glaze lowers its melting point.

Fulcrum

The point against which a lever turns.

Granule of clay

A small grainlike mass of clay particles.

Grog

Fired clay that has been crushed. Grog is added to clay to reduce drying cracks or to reduce thermal shock cracks in kiln furniture or firebricks.

Household ware

Pottery used in the household.

HP

Abbreviation for horsepower, a measurement of how much work a machine can do. 1 HP = 0.7457 kilowatts.

Hydrostone

A special hard plaster that is capable of making plaster mixtures with much less water than normal plaster .It is used for making models, master and case moulds and press moulds.

Kiln furniture

Shelves or slabs, saggers, posts or stands, used for placing ware in the kiln during firing.

Kneading

Manually work up clay for the purpose of mixing it better, getting air pockets out of it, and making it softer. Kneading is done immediately before clay is used for forming.

Lamination

Separation of materials in layers. Often seen in pressed tiles and in extruded clay products.

Low tension insulator

A glazed ceramic item used for insulating electric wires for currents below 440 volts.

Overglaze

Decoration with colorants on top of other already-fired glazes. The firing of over glaze decorations is done at a lower temperature than the original glaze firing.

Plastic

A plastic material (like clay) has the ability to be moulded easily. Acrylic plastic is often just called plastic.

Porosity

Ability of fired clay to absorb water. After firing the pores between the clay particles can hold water.

Refractories

Materials or products like firebricks, kiln slabs, etc., which can withstand high temperatures without melting.

Relief designs

A clay surface can be moulded so that some parts stand out from the rest of the surface. It is a picture in three dimensions.

r.p.m.

Abbreviation of revolutions per minute. A potter’s wheel may rotate at 200 r.p.m.

Sanitary ware

Ceramic ware used in bathrooms and for disposal of sewage.

Slip

Mixture of clay and water. Used in casting and for joining leather-hard clay pieces.

Smokeless stove

A stove for cooking provided with a small chimney that takes the smoke from the cooking fire outside the house.

Smoking

A potter’s term used for the first period of firing a kiln with greenware. During this period all moisture is released from the clay and the water vapor looks like smoke.

Tableware

Items like plates and cups used for eating at the easily.

Vitrified

When clay is fired to a high temperature it starts to melt. It is vitrified when after firing it is hard and brittle and absorbs little water.

Warping

Deformation of ceramic items caused by uneven drying or overfiring.

Wax

A long strip of clay extruded from a die.

Wedging

A manual method of preparing plastic clay. A lump of clay is thrown forcefully onto a solid table. It is then cut in two, one half then being thrown down on the other half. This is repeated 20-50 times.

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