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CLOSE THIS BOOKVillage Level Brickmaking (GTZ, 1989, 124 p.)
VIEW THE DOCUMENT(introduction...)
VIEW THE DOCUMENTPreface
VIEW THE DOCUMENTMinimum Conditions Necessary To Produce Fired Clay Bricks
Standardization
VIEW THE DOCUMENTExtraction
Clay Preparation
Moulding
Building A Field Kiln Which Uses Firewood As Fuel
Firing A Field Kiln With Firewood
Building And Firing A Coal-Fired Brick Kiln
Appendices
VIEW THE DOCUMENTAcknowledgements

Extraction

Once you have located your source of good quality clay (see Appendix 1 for more information on how to analyse the clay), the work of extraction begins. The first step is to cut the grass and do a general cleaning, removing all surface vegetation, and stones from the area where you will dig the clay.

When the area is clean, remove the top layer of soil which will probably contain rocks, dead vegetation, and roots until you reach the layer of clay below. This top layer of soil will be at least 300 mm to 500 mm deep. Remove it all; none must remain.


Figure

After removing the top soil, you can begin digging and transporting the dry clay soil to the preparation area. A word of caution though - it is not unusual to find the clay deposited in layers with sandy soil. Take care not to mix the different layers as you dig deeper. If you hit a large layer of non-clayey soil, rather than digging deeper you may find that you have to dig your hole wider. Check your soil every day while digging.


Figure

Depending on the situation, the equipment which you will probably find most useful for digging the soil is the following:

- machetes
- picks
- hoes
- shovels
- wheelbarrows
- buckets

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